Summer Project(S)
My major project for the summer was replacing all of our electronics
with updated equipment. Our radar needed to be replaced because the
screen had become "crazed" in the middle making it pretty useless. My
initial research indicated the new marine radars were a "whole new
breed" and I liked the RayMarine Quantum radar a lot. It even
color-coded the ships around you - red for vessels coming toward you and
green for vessels going away from you.
Building on the new
RayMarine Quantum Q23D radar base, I selected a 9' RayMarine Axiom Pro
multi-function display (MFD), a RayMarine p70s Autopilot head, a
Raymarine i70s multifunction display (configured for wind) and a
RayMarine ITC-5 converter for using my old analog depth and wind
instruments with new new digital dudes.
I selected a
NavPod box which was custom made for these instruments. I also changed
my entire helm station by taking off the old instrument mounts and
adding a new Edson Guard.
But, before I could buy new instruments and mounts, I needed to do weeks of research on what would work with my existing transducers and how it would all wire together. I found a diagramming / wiring application called ProfiCAD which would work on my Windows computer. After a couple hours learning the software, I started putting everything together on the computer screen. I think it took me about 2 weeks of research, planning and adjusting before I had something close to finished. Thanks so much to my friend Paul who also owns an Endeavour 43 and just completed a new instrument project. He was a great source of excellent advice. Here was the final diagram.
I wanted to use as much of my existing equipment and wiring as possible but, as you can see from the color-codes in the diagram, only a few items were kept. I planned for future expansion with both the SeaTalkNG and NMEA2000 networks by having extra connections available. Future expansion might include a better depth transducer and tank sensors for our fuel, water and waste tanks.
First step was replacing the radar. I could do this without removing my other instruments but it wouldn't be usable until I had the new Axiom hooked up.
I called my friend Rob for assistance with mast climbing and he readily agreed to come down and spend what ended up to be 5 hours, 30 feet above the deck on our mizzen mast. Here he was disconnecting our old radar dish.
After getting the old system to the deck, we pulled a new power wire through the mast into the cockpit. (I would later run this down into the engine room and our instrument panel.)
The new 12 volt power wire to the radar dish is coiled on the seat. Next to it is the old radar cable with power and wiring. I would completely remove this wire from the boat as the new radar talks to the Axiom over Wi-Fi. No big honkin' cable needed!
Rob then installed the new radar dish. Luckily for us, RayMarine kept the same mounting holes so it was fairly easy to bolt into the existing mount.
Now Laura and I could start on the rest of the instruments and helm.
Here is what my helm looked like before I started. Notice the radar screen on top is burned-out in the center. When you are using radar to look at other vessels and objects around you at night, the center of the screen is most important. This was really bad.
This is the forward (other side) of my old helm. Notice all the wires coming up from a hole in the floor into the engine room underneath.
We started by removing all the old instruments and wiring. Laura was a great helper. Here she was helping with getting all the wires disconnected.
After removing all the instruments and freeing up all the wires, we took apart the pedestal. We now had a large, but somewhat manageable, mess.
After cleaning everything up, we installed the new guard (hand-hold) and NavPod. This NavPod was custom made (holes pre-cut) for the instruments I selected. In this picture, the guard sticks way up above the NavPod. Before permanently mounting everything, we would cut about 6 inches off the bottom of the guard so it wasn't sticking up and in the way when looking forward.
Before final install, I had to make sure my wiring was correct and the new instruments were working. Here is my first power-on with the instruments wired. Rob was very excited to hear the radar worked without any problems. This was the first time I could test it after he installed it on our mizzen mast.
After final fits of the guard and NavPod then completing all the wiring, it looked pretty good. Here I have everything working and mounted. The new helm!
Here is the forward side of the pedestal after we plugged the hole with epoxy, sanded then repainted. Compare this to the old picture of all the wires running down this side.
A few days after completing everything, we went on our first sea-trial. It was awesome to see everything working after all our hard work. I have the new display configured for split-screen - radar on the right and chartplotter on the left.
This was a great result from a lot of work. I know there are other makers of excellent marine electronics but because I had a RayMarine autopilot and transducers, it was almost a no-brainer for me to design around the RayMarine offerings. I'm sure it would have been much more difficult to bring in a different instrument manufacturer and make everything work happily together. All in all, I'm pleased with the RayMarine instruments. Only experience and time will tell if the decision was right in the long run.
We also had planned to install a new teak cockpit table from Edson as part of this project. Unfortunately, they were having supply problems with some of the fittings so it was not available right now. We will probably order one when we get to Florida this winter.
While sailing back up from Florida in the spring, we noticed that the leach line on our jib had come unsewn in several places. Also, some of the edges around the clew of our mainsail needed sewing.
In mid-September, we had some time and nice weather to start working on these. We took down the mainsail and were able to re-sew the bad parts by hauling our SailRite sewing machine out onto the cabin top. This job only took us maybe 3 hours including dropping, sewing and hauling up the sail back up on the roller.
We knew the jib was going to take more work so we setup the sewing machine under the marina tent with a couple re-arranged picnic tables. It turned out the whole leach of the jib needed to be re-sewn - about 58 feet. The sailmaker had use the sail fabric to loop around the leach-line then sewed it down creating a tunnel for the line. Over time, parts of the cloth on the leach weathered in the Sun and became worn. We decided to cut thin strips of sailcloth (that we had purchased for this job) and sew a new "tunnel" onto the edge of the sail for the leach line. Oh boy. This was a lot more work than we thought but it came out great. Here is Laura working on the jib under the tent. You can see about 1/3 of the jib in the picture. The rest of it is outside the tent waiting to be pulled through the sewing machine.
We were able to complete this project in a day but we both had cramps in our hands that night from man-handling the sail through the sewing machine. Yes - I took my turn too.
I had purchased 3 more portlights from Defender to continue the replacement job on Second Wind. These were #16, 17 and 18. As we were delayed a bit from heading south, we decided to install these in our aft cabin instead of waiting until we were in Florida. We replaced the one on the starboard side which took about 3 hours. Overview of the job was -
- It started with using razor and putty knives to dig out the calk around the old ports and remove them.
- Then clean all the old calk off the boat with knives, sandpaper and lots of elbow grease (new calk doesn't stick well to old calk).
- Check the fit of the new ports and remove parts of the boat with sander or jigsaw that might block us from getting the new calk all the way around it.
- Install new ports with through-bolted machine screws
- Calk around the port and install the trim ring
The next day we moved the boat to the other side of our dock so we could get to the port side. There were two ports we needed to replace here so we decided to do them at the same time to (theoretically) make things quicker. Doing them together did save us overall time but it was too much work for one day. Our fingers and arms were sore for several days and Ibuprofen became a good friend of mine.
Sorry that we didn't get any pictures but you can review the blog from last spring if interested.
Friday, October 29th - Day 1
After several busy weeks of preparation, working on the boat and many other distractions, we finally left the dock in Catskill at 6:50am this morning - our latest date we've left Catskill in 14 years. Our plan for today was to motor / sail 65 miles to Haverstraw Bay where we would anchor along the eastern shore for storms tonight and Saturday. So far, Monday looks good for traveling off-shore down the NJ coast and up Delaware Bay on Tuesday. We would like to get to Georgetown, MD where we have reservations for the Yacht Basin on Wednesday.
Laura and I were up at 6am making coffee and getting the boat ready. It was cold out! The temp was 35 degrees. I dressed in many layers including long-johns. I bet you wonder why I have them on the boat, right? It's for days like today....
After getting all the instruments running, I started Gertrude (our Perkins engine) and worked on disconnecting us from the dock. Last night I had removed all the storm lines and drained then stowed our hose. I also had completely cleaned the decks and cockpit yesterday to prepare for leaving.
Laura helped by wiping down all the clear cockpit canvas which had become covered with condensation through the night. Thankfully no frost! (No defrosters on the boat....) Finally, at 6:50am, we pulled our last dockline and I put the transmission in reverse to back out of our slip. It was dark with light fog in the creek.
We had a major storm 3 days ago which brought floods to the creek and surrounding area. Yesterday I thought the current in the creek had gone way down and didn't even think about it as I backed out of the slip. But, there was enough current to pull the stern of the boat sideways which I quickly recovered from by increasing the throttle and turning to port. No problems slowly motoring down Catskill Creek in the dark.
As soon as we turned out onto the Hudson River, it was a whole new world. It was like driving with a sheet across the front of the cockpit. Even when driving at night you have lights on shore to help orient yourself. Today we were completely fogged in and even when it started getting light a little while later, we couldn't see more than 100-200 feet from the boat.
Because of the big storm, there was still lots of debris and large logs / trees in the river. Laura perched on on the bow with a searchlight to look for big stuff. As we only motor at 6 mph, running into the little branches and logs is not a big deal but the big stuff can leave a mark.
After an hour or so our visibility (and the light) increased enough to where I could see, and try to avoid, the floaters in the river directly in front of us. Laura was able to come in and warm up!
It took 3 hours for the fog to lift. We were almost to the Kingston - Rhinecliff Bridge before we saw the shore on each side of the river. Luckily, there was only one tug pushing a barge during that whole time and we were able to take the eastern channel around Germantown Reach so we didn't have to worry about coming close to each other. Here we are approaching the Kingston Bridge. You can see that most of the bridge is still in the fog.
The Sun finally came out around 10am and started warming up the cockpit. It was a nice day for about 3 hours. Then the clouds came over and blocked out the Sun for most of the day.
One nice thing in our favor was the storm and floods from 3 days ago were still affecting the river tidal currents. When we left the creek is was during full flood current and we should have been slowed down to 4.5-5 knots. However, because of all the extra water from the rain, we never dropped below 6 knots all morning. After passing Kingston, we started picking up the ebb current and our speed stayed in the mid 7s for the next 4 hours.
Because we were so late in the season, the river was deserted. Except for the one tug and barge (which I saw on radar and AIS but never visually saw), we had one southbound powerboat pass us around Hyde Park and saw a couple day-cruise boats down by West Point. No other river traffic. Part of this might be because the Erie and Champlain Canal locks closed on October 15th this year so no northern New York or Canadian traffic on the river heading south.
I spent some time playing / using the new instruments and really love the new radar. In the fog it was invaluable. It was even sensitive enough to pick up some of the larger floating logs and trees around us. That's pretty cool. As we were working our way down the river using just instruments in the dense fog, I was very glad that I had done my homework and hooked up everything correctly because now wasn't the time to have problems with them.
The new autopilot controller worked well, the new wind instrument seemed correct and the new chartplotter / radar were awesome. I couldn't have been happier with the new systems.
The 67 nautical miles from Catskill Creek to Haverstraw Bay would typically take us about 11-12 hours. Today, because of the recent floods, we were there in 10 hours. Excellent!
We anchored in Halfmoon Bay at 5:20pm as the winds were just starting to pick up from the east. Big storms expected tonight from the east so we anchored 1/4 mile from the eastern shore. Nice and protected from any wind-driven waves and big hills in front of us to maybe cut town the 40 knot winds predicted for tonight.
After anchoring and relaxing a bit, Laura made Seafood Chowder for dinner (Thanks Betty!) and we relaxed with a few shows on Netflix and Hulu with our SmartTV hooked to our cell phone hotspot. We hit the sack early and I was asleep by 10:15pm. I think I was really tired from trying to be super-diligent in the fog for several hours. There were squalls with high winds and rain all night but I slept through them with the AquaMaps anchor watch running on my iPhone right next to my head. Looking at our anchor alarm track in the morning, the boat didn't move more than about 30 feet from where we anchored. Nice test of our anchor rode on our first night heading south.
Saturday, October 30th - Day 2
We are sitting out the storms and south winds today in our nice protected anchorage in Halfmoon Bay. Here is a screen-shot from AquaMaps of where we are. The red dotted line shows where we motored south yesterday into Haverstraw Bay and the little icon of the sailboat is where we are now. Notice the excellent protection from east and south winds at this anchorage.
Today we are catching up on a few projects. As you can see, I spent several hours working on the blog. Laura is carving her Halloween pumpkin. We also stowed away all of our dock lines after drying them on our cabin top yesterday. I'll check the engine in preparations for getting underway tomorrow morning when we plan on motor-sailing through New York City and anchoring behind the breakwater at Atlantic Highlands - one of our favorite anchorages. I usually try to time the trip through New York City with the ebb tide helping so we don't spend as much time trying to dodge ferry-boats but tomorrow the tide is against us all afternoon. Maybe we will get some help from the winds?
Winds will shift to the west tomorrow which should make for good off-shore sailing down the coast of New Jersey on Monday. Wish us luck!